Performance Overview:
● Overall welding processing structure
Imported internationally renowned flat brand electro-hydraulic servo valve and grating ruler form a closed-loop control method
The slider position feedback accuracy is high, the operation is accurate and stable, the synchronization performance is good, and the bending accuracy and slider repeat positioning accuracy are high.
The rear material blocking mechanism can adopt multiple rear material blocking shafts with more complete functions according to customer needs.
The hydraulic system adopts an integrated control system, which reduces pipeline installation, prevents oil leakage, ensures the stability of the machine tool, and has a scientific and beautiful appearance.
The hydraulic deflection automatic compensation mechanism eliminates the impact of slider deformation on workpiece quality, and the CNC system automatically adjusts the compensation amount, making operation convenient and accurate.
The CNC system adopts specialized CNC systems for bending machines from well-known brands such as DELEM from the Netherlands, ESA from Italy, and CYBELEC from Switzerland.
Standard configuration instructions:
Hydraulic system: BOSCH, Germany
● Servo motor and drive: Nanjing Estun
Grating ruler: HEIDENHAIN from Germany, GIVI from Italy
● Ball screw, linear guide: HIWIN Taiwan
Main electrical components: SCHNEIDER from France and Siemens from Germany
● Workbench compensation method: hydraulic compensation or mechanical compensation
● Easy adjustable front bracket with guide rail
Working principle of hydraulic deflection compensation mechanism
During the bending process, the slider and the workpiece undergo a certain amount of deformation due to stress, resulting in inconsistent angles of the bent workpiece, especially for hot-rolled plates such as stainless steel, which have large rebound forces and errors. This series of bending machines adopts a worktable hydraulic automatic deflection compensation mechanism, which is composed of a set of oil cylinders installed in the lower worktable. The position and size of each compensation oil cylinder are designed based on the deflection compensation curve of the slider and worktable finite element analysis. Hydraulic compensation is achieved through the relative displacement between the front, middle, and rear three vertical plates to compensate for the protrusion of the neutral plate. Its principle is to achieve protrusion through the elastic deformation of the steel plate itself, so its compensation amount can be adjusted within the elastic range of the worktable.
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