Product Introduction
1、 Specifications and models: PE110-550, PE655-1380, PE960-1680, PE1380-2000
3、 Core Technology
1. Screw: Adopting the new generation of solid-liquid phase separation screw technology, which is the first to be used in China. The screw is divided into a multi-stage structure consisting of a forced feeding section, a melting solid-liquid phase separation section, a merging plasticization section, a homogenization section, and a forced mixing section. The screw adopts a large aspect ratio design, 33-38:1. The screw tube design has a forced extensionThe feeding system has feeding grooves with different structures on the inner wall of the screw cylinder to ensure rapid compression and advancement of materials. The extended forced cooling system is connected to the high-temperature screw using flanges, leaving a gap of 1-3MM to prevent heat from being transferred to the feeding section, ensuring rapid, high-pressure, and low-temperature propulsion of the material. The speed ratio of the gearbox adopts a design of 16-8:1 to ensure the high speed of the screw, coupled with a high-power kinetic energy system, thus achieving high speed and efficiency. Compared to ordinary screws, the production efficiency is increased by 30%, and the heating energy consumption is reduced by 20% This system has the advantages of high efficiency and speed, high extrusion volume, good yield, long service life, and stability and reliability.
2. Head: Made of 40Cr material, the grinding tool has high hardness and strong rigidity, and is not easily deformed under high temperature and pressure. The spiral flow channel adopts multi-layer spiral diversion, polished chrome plated grinding treatment, and flows smoothly and smoothly with low resistance. Clockwise rotation is exactly opposite to the direction of screw rotation, which can relieve the stress formed during the extrusion process of the released material, improve the strength of the pipe, and greatly reduce the phenomenon of pipe bursting. The expansion die and die mouth shrinkage adopt a 45 ° extrusion design to ensure good flowability and axial tension of the material during the molding process. The elongated straight section ensures that the material has high radial and axial strength after extrusion, and the cooled pipe is smooth and resilient, reducing the cost of raw material use and the strict requirements of plastic on the machine. Satisfy customers' general needs for low-pressure polyethylene, high-pressure polyethylene, high and low-pressure mixed polyethylene, and PP raw materials. Improved economic and social benefits.
3. Control system.
The control system adopts SiemensPLC centralized control, unique DCL software design, realizes the interconnection of systems, windows, and human-machine interfaces, endows machines with AI intelligence, perfectly realizes human-machine interconnection and remote control, and achieves one click control of equipment speed, pipe wall thickness, and production capacity. Intelligent control, simple operation. Save labor and effort, with no hidden safety hazards.
4、 Planetary cutting machine using Haff blocks
The Haff block is a whole circle divided into upper and lower parts, which can ensure that the pipe will not deform when clamped. After clamping the pipe with the Haff block, the pipe should be in a relatively static state, because there should be no shaking or deformation of the pipe during cutting, otherwise it will cause the saw to clamp, and in severe cases, it may even cause the motor to burn and the saw blade to break. The Haff block structure assists the planetary cutting machine, ensuring that the cut section is vertical and neat without the need for secondary processing. The designed saw foam collection system ensures a clean and tidy production site.
The polyethylene jacket leather produced by our company's vacuum sizing insulation pipe production line has the characteristics of high strength, strong toughness, smooth pipe surface, strong pressure resistance, and uniform wall thickness. It is an ideal equipment for thermal insulation pipeline manufacturers to produce polyethylene sheathed jackets, leather pipes, and leather.
The vacuum sizing method insulation pipe production line is a new type of pipe production line developed by our company by absorbing and digesting German pipe extrusion technology. This series of units integrates extrusion, vacuum sizing, cooling, traction, cutting, and unloading.
The equipment has been used by more than 200 manufacturers in China and exported to more than 10 countries and regions, such as Russia, Türkiye, the United Arab Emirates, Saudi Arabia, South Korea, etc., which has won the recognition and praise of customers.
model |
Host model |
Pipe specifications |
production capacity |
Total installed capacity |
Production line length |
PE-110-550 |
SJ-75/33 |
∮110-∮550mm |
250-350kg/h |
160KW |
34M |
PE-450/960 |
SJ-90/33 |
∮450-∮960mm |
400-600kg/h |
380kw |
36m |
PE-850/1380 |
SJ-120/33 |
∮850-∮1380mm |
700-900kg/h
|
440kw |
40m |
PE-960/1680 |
SJ-150/33 |
∮960-∮1680mm |
1200-1400kg/h |
580kw |
48m |
Domestic PK of similar products
Huashida vacuum sizing insulation pipe equipment |
Domestic similar products |
Low energy consumption and energy saving |
high energy consumption |
Intelligent integrated control ensures linkage and synchronization of operation |
Split control, independent control, asynchronous |
Solid materials, international renowned supplier |
Cutting corners, ordinary domestic brand suppliers |
German technology, efficient extruder |
Ordinary extruder, low efficiency |
Slightly high price, high cost, small profit margin |
Moderate price, low cost, and large profit margin |
The thickness of the vacuum box body plate and the service life are greater than 5 years |
The vacuum box body is made of thin sheet metal and has a lifespan of over 2 years |
Customized production,Customers actively choose to meet different customer requirements |
Single configuration,The customer passively accepts |
Lifetime technical support and maintenance services |
Limited technical support or even no technical support, repair services with many conditions attached |
Vacuum sizing method insulation pipe equipmentInternal pressure methodThin walled tube production linecompare
Vacuum sizing method insulation pipe equipment |
Internal pressure methodThin walled tube production line |
High production efficiency |
Low production efficiency |
Taking a 500mm pipe diameter as an example, the 24-hour production is 90 roots (11.6 meters/root) |
Taking a 500mm pipe diameter as an example, the 24-hour production is 40 pieces (11.6 meters/piece) |
High degree of automation, PLC control, intelligent operation |
Zero automation, instrument control, button operation |
Low cost, energy-saving, water-saving, and labor-saving |
High cost, electricity, water, and labor |
High safety factor, protecting the personal safety of operators |
Low safety factor, prone to serious safety accidents such as tube explosion and injury to people |
The scrap rate is extremely low, with only 0.5 meters of scrap at the traction pipe joint |
High scrap rate, with approximately 1.5 meters of scrap per section of pipe material |
Planetary cutting machine automatic length counting cutting, one-time molding |
Manual length calculation and cutting require trimming |


grounds
The first choice for the production of anti-corrosion and insulation pipelines is simply because we are more focused!
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Green environmental protection, energy conservation and emission reduction!
Low energy consumption and high output!
Save you 2 million yuan in one year! -
A professional team follows up 24/7,
Detailed pre-sales technical consultation and comprehensive after-sales service,
One on one service to solve your worries. -
Pre sales and after-sales technical support throughout the entire process.
Contact phone number
National toll free number
24/7 dedicated personnel on duty, all year round
48 hour limited time on-site visit