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Vacuum sizing method insulation pipe production line
The vacuum sizing method insulation pipe production line is an ideal choice for anti-corrosion insulation pipe manufacturers due to its high efficienc
Product details

    Product Introduction


    1、 Specifications and models: PE110-550, PE655-1380, PE960-1680, PE1380-2000

    2、 Production range of pipe materials: outer diameter of Φ 110- Φ 2000mm

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    3、 Core Technology

    1. Screw: Adopting the new generation of solid-liquid phase separation screw technology, which is the first to be used in China. The screw is divided into a multi-stage structure consisting of a forced feeding section, a melting solid-liquid phase separation section, a merging plasticization section, a homogenization section, and a forced mixing section. The screw adopts a large aspect ratio design, 33-38:1. The screw tube design has a forced extensionThe feeding system has feeding grooves with different structures on the inner wall of the screw cylinder to ensure rapid compression and advancement of materials. The extended forced cooling system is connected to the high-temperature screw using flanges, leaving a gap of 1-3MM to prevent heat from being transferred to the feeding section, ensuring rapid, high-pressure, and low-temperature propulsion of the material. The speed ratio of the gearbox adopts a design of 16-8:1 to ensure the high speed of the screw, coupled with a high-power kinetic energy system, thus achieving high speed and efficiency. Compared to ordinary screws, the production efficiency is increased by 30%, and the heating energy consumption is reduced by 20% This system has the advantages of high efficiency and speed, high extrusion volume, good yield, long service life, and stability and reliability.

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    2. Head: Made of 40Cr material, the grinding tool has high hardness and strong rigidity, and is not easily deformed under high temperature and pressure. The spiral flow channel adopts multi-layer spiral diversion, polished chrome plated grinding treatment, and flows smoothly and smoothly with low resistance. Clockwise rotation is exactly opposite to the direction of screw rotation, which can relieve the stress formed during the extrusion process of the released material, improve the strength of the pipe, and greatly reduce the phenomenon of pipe bursting. The expansion die and die mouth shrinkage adopt a 45 ° extrusion design to ensure good flowability and axial tension of the material during the molding process. The elongated straight section ensures that the material has high radial and axial strength after extrusion, and the cooled pipe is smooth and resilient, reducing the cost of raw material use and the strict requirements of plastic on the machine. Satisfy customers' general needs for low-pressure polyethylene, high-pressure polyethylene, high and low-pressure mixed polyethylene, and PP raw materials. Improved economic and social benefits.

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    3. Control system.

    The control system adopts SiemensPLC centralized control, unique DCL software design, realizes the interconnection of systems, windows, and human-machine interfaces, endows machines with AI intelligence, perfectly realizes human-machine interconnection and remote control, and achieves one click control of equipment speed, pipe wall thickness, and production capacity. Intelligent control, simple operation. Save labor and effort, with no hidden safety hazards.

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    4、 Planetary cutting machine using Haff blocks

    The Haff block is a whole circle divided into upper and lower parts, which can ensure that the pipe will not deform when clamped. After clamping the pipe with the Haff block, the pipe should be in a relatively static state, because there should be no shaking or deformation of the pipe during cutting, otherwise it will cause the saw to clamp, and in severe cases, it may even cause the motor to burn and the saw blade to break. The Haff block structure assists the planetary cutting machine, ensuring that the cut section is vertical and neat without the need for secondary processing. The designed saw foam collection system ensures a clean and tidy production site.

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    5、 Application and Features: Insulated pipes are widely used in the transportation network of liquids and gases, chemical pipeline insulation engineering, petroleum, chemical, centralized heating networks, municipal engineering, etc. High temperature prefabricated direct buried insulation pipe is a type of direct buried prefabricated insulation pipe with good insulation performance, safety and reliability, and low engineering cost. The insulation pipe is composed of steel pipe, polyethylene jacket, leather pipe, and polyurethane foam layer.
    The polyethylene jacket leather produced by our company's vacuum sizing insulation pipe production line has the characteristics of high strength, strong toughness, smooth pipe surface, strong pressure resistance, and uniform wall thickness. It is an ideal equipment for thermal insulation pipeline manufacturers to produce polyethylene sheathed jackets, leather pipes, and leather.

    The vacuum sizing method insulation pipe production line is a new type of pipe production line developed by our company by absorbing and digesting German pipe extrusion technology. This series of units integrates extrusion, vacuum sizing, cooling, traction, cutting, and unloading.

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    The equipment has been used by more than 200 manufacturers in China and exported to more than 10 countries and regions, such as Russia, Türkiye, the United Arab Emirates, Saudi Arabia, South Korea, etc., which has won the recognition and praise of customers.

    Technical Parameter

    model

    Host model

    Pipe specifications

    production capacity

    Total installed capacity

    Production line length

    PE-110-550

    SJ-75/33

    110-550mm

    250-350kg/h

    160KW

    34M

    PE-450/960

    SJ-90/33

    450-960mm

    400-600kg/h

    380kw

    36m

    PE-850/1380

    SJ-120/33

    850-1380mm

    700-900kg/h

    440kw

    40m

    PE-960/1680

    SJ-150/33

    960-1680mm

    1200-1400kg/h

    580kw

    48m

    Domestic PK of similar products

    Huashida vacuum sizing insulation pipe equipment

    Domestic similar products

    Low energy consumption and energy saving

    high energy consumption

    Intelligent integrated control ensures linkage and synchronization of operation

    Split control, independent control, asynchronous

    Solid materials, international renowned supplier

    Cutting corners, ordinary domestic brand suppliers

    German technology, efficient extruder

    Ordinary extruder, low efficiency

    Slightly high price, high cost, small profit margin

    Moderate price, low cost, and large profit margin

    The thickness of the vacuum box body plate and the service life are greater than 5 years

    The vacuum box body is made of thin sheet metal and has a lifespan of over 2 years

    Customized production,Customers actively choose to meet different customer requirements

    Single configuration,The customer passively accepts

    Lifetime technical support and maintenance services

    Limited technical support or even no technical support, repair services with many conditions attached

    Vacuum sizing method insulation pipe equipmentInternal pressure methodThin walled tube production linecompare

    Vacuum sizing method insulation pipe equipment

    Internal pressure methodThin walled tube production line

    High production efficiency

    Low production efficiency

    Taking a 500mm pipe diameter as an example, the 24-hour production is 90 roots (11.6 meters/root)

    Taking a 500mm pipe diameter as an example, the 24-hour production is 40 pieces (11.6 meters/piece)

    High degree of automation, PLC control, intelligent operation

    Zero automation, instrument control, button operation

    Low cost, energy-saving, water-saving, and labor-saving

    High cost, electricity, water, and labor

    High safety factor, protecting the personal safety of operators

    Low safety factor, prone to serious safety accidents such as tube explosion and injury to people

    The scrap rate is extremely low, with only 0.5 meters of scrap at the traction pipe joint

    High scrap rate, with approximately 1.5 meters of scrap per section of pipe material

    Planetary cutting machine automatic length counting cutting, one-time molding

    Manual length calculation and cutting require trimming

    选择华仕达5大优势

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    The media is all talking about

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    Domestic and foreign customers have unanimously praised Huashida's vacuum sizing insulation pipe production line
    中国建材报,中国化工报等报纸刊物对华仕达HDPE薄壁管生产线的相关报道Related reports on Huashida vacuum sizing insulation pipe production line in newspapers and publications such as China National Building Materials News and China Chemical Industry News
    华仕达真空定径法保温管生产线发往世界各地Huashida vacuum sizing methodInsulation pipe production lineSend to all parts of the world
    grounds
    global supplier

    全球供应商

    生活多彩只因有你!华仕达带给世界更多色彩!

    after-sale service

    The first choice for the production of anti-corrosion and insulation pipelines is simply because we are more focused!

    • 绿色环保,节能减排!Green environmental protection, energy conservation and emission reduction!
      Low energy consumption and high output!
      Save you 2 million yuan in one year!
    • 一对一服务,为您解决后顾之忧。A professional team follows up 24/7,
      Detailed pre-sales technical consultation and comprehensive after-sales service,
      One on one service to solve your worries.
    • 售前售后全程技术支持。Pre sales and after-sales technical support throughout the entire process.
    • 7×24小时专人值守,365天全年无休Contact phone number

    • National toll free number
      24/7 dedicated personnel on duty, all year round
      48 hour limited time on-site visit

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