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Particle size and shape analyzer Morphious V1
Particle size and shape analyzer Morphious V1
Product details
Particle size and shape analyzerMicrOptikMorphious V1
Morphious V1The particle and shape distribution detection system is a world leading instrument for real-time detection of particle morphology.
The system uses a hopper to collect the tested samples onto the testing vibration table, in order to disperse these small particles and perform free fall motion. When they are in free fall, useCCDThe camera captures the details of these small particles (morphological measurement).
Combining professional analysis software to identify the key quality points of quality controlCritical to Quality(CTQ)The parameters are displayed in front of the operator. Users can define various standards to distinguish specific particle characteristics. The throughput that the system can run and detect is approximately50Kg/hThis means that there will be a large amount of data that requires computational analysis and processing. The data will be stored in a specific database and easy to call and retrieve. Users can define various related parameter prescriptions for quality control of corresponding products. The system can provide unlimited graphical possibilities to characterize the quality of particles.
Various defects have been detected, and their distribution and quantity can be displayed through a two-dimensional normal distribution map. This processing process helps to classify and present various types of defects (such as protruding shapes, clustered together, containing dirt, flaky, fragmented, damaged), such as situations encountered in the granulation process (such as particles sticking to each other, two particles merging, three particles merging, etc.), poor extrusion of molten materials (such as fish patterns, fine powder, etc.), and cavities that occur during the partial cooling process (such as noodle like, hollow, dog bone like, fine powder, fine powder, etc.). As shown in the examples listed in the following figure:
The distribution map shows the consistency of particles. Compared to early and outdated screening methods, it can display more details for producers to intuitively control product quality and quickly establish process improvement plans to improve particle consistency.
Operational performance
Adopting a modular structure
Scalability, easy to adapt to level upgrades
Customized interface
WindowsThe user interface is easy to customize according to customer needs
The best lighting technology
Adopting special lighting technology to avoid various color difference problems during particle detection and analysis process
Real time image display
Quickly calculate, evaluate, analyze, and use various formats to reflect monitoring results:
Table view divided by size, time evolution trend,MosaicImages, bar charts, distribution charts, etc
table view
Based on shape, size, diameter, elongation, roundness, roughness, and/Or convexity to demonstrate
MosaicPicture View
Continuously displaying changing real-time images
Display graphic features
Display graphics that are redistributed based on size, shape, and other settings
time evolutionTime
evolution
Display graphic features that have been redistributed based on time evolution settings
Synchronous processing
The detection system and the expansion instrument are interconnected to exchange and process information
External extension application interface
Alarm interface, digital compensation function, etc
Open database
The data generated through protocol can be easily, conveniently, and completely convertedFor a universal data format（MS Access，Excel
Etc.)
technical data video camera:CCDLinear scanning sensor
four thousand and ninety-six Pixel 160 MHz Light source:High frequency synchronous fluorescent lamp with white spectrum
Power Supply: 32Whost:IPCIntel ® Core™
2 Duo Adopting the latest mainstream hardware configurationSoftware:
Windows XP Operating system, customized image processing softwareSystem interface:Ethernet 10/100 M BaseT,USB,RS 485，RS,232,digit
& simulate1/0, FieldbusCommunication protocol:MODBUS RTU,MODBUS
TCP/IP,OPC,SQL , file conversion (customization), can bePROFIBUSConvert to other fieldbus systems
Remote control: 100Maximum Expansion50100mRemote assistance, maintenance and diagnosis
Size: ×
× 50cm(l,w,h)
Processing capacity: Up to 50Kg/hPower supply voltage:
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