Name: MES/FMCS in the electronics industry
Brand: Guangzhou Zhonghao Control Technology Co., Ltd
Availability: InStock

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5th Floor, Building 13, No. 100 Xianlie Middle Road, Guangzhou (510070)

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MES/FMCS in the electronics industry

1、 Overview: The electronics industry is fiercely competitive, and there is a need to seek a way to improve production speed and output, thereby enhan

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1、 Overview: The electronics industry is fiercely competitive, and there is a need to find a way to improve production speed and output, thereby enhancing the profitability and competitiveness of enterprises. Zhonghao provides MES production kits and solutions for the electronics industry, which can provide flexible modeling capabilities for production lines for electronic product manufacturers, manage process changes, ensure production flexibility, increase output, improve process control, and achieve traceability of the production process. FMCS stands for Factory Monitoring System in Chinese, which is a system used in semiconductor/electronic factories to monitor equipment that affects processes, auxiliary processes, and hazards. The system records data, monitors data and curves in real-time, and facilitates timely processing and future analysis. Zhonghao Control provides an FMCS system for integrated monitoring and unified management of clean air conditioning systems, ultrapure water, process cooling water, bulk gases, exhaust systems, and other systems. 2、 The electronic manufacturing industry faces competition in the face of shrinking profit margins, and manufacturers must reduce waste and improve production efficiency in order to survive. Faced with frequent changes in production lines, shortened delivery cycles, and the need for rapid product launch, the ability to manage process changes while controlling product quality has become crucial. Customers have increasingly high requirements and need to provide high-level overview and detailed analysis functions to help achieve reliable process control and improve product quality; 3、 Feature n Visualization: Customers can easily establish a visual layout of the factory, monitor the status of the factory, workshop, and equipment in real time, and provide report and chart plugins for equipment connection. Device automation platform: With simple configuration and support for multiple communication protocols and services, it reduces human error operations and eliminates errors in formula selection and data collection; The Exception Handling Plan (OCAPS) uses role-based workflows for quality control, quality analysis, product or process defect correction and prevention. Automatically triggering processing protocols through equipment, SPC rules, EDC restrictions, or any MES operation, or triggering processing protocols through operator decisions; Electronic Fault Catalog: Associate fault types with high-definition image catalogs and analysis results. This includes analysis, qualified/unqualified parameters, processing protocols, providing fast search, browsing, and powerful zoom functions. Real time Kanban: Display materials, resources, or user-defined query data in real-time through graphical means. It also supports plugins for charts, forms, or other graphical interaction modes; Strong security: Supports multi-level security and highly compatible protection measures, with execution permission control set for user graphical interfaces, APIs, and objects; Advanced data collection: It can provide flexible upper and lower limit control in manual, automatic or mixed modes, support dynamic sampling, variable sample size, grouping and combination operation functions. Can be fully integrated with statistical process control (SPC) and anomaly management functions; Advanced statistical process control: integrates automatic data collection, anomaly management, resource management, and material management, which can trigger quality processing protocols, notifications, or other processing steps; Material Tracking: Simple and efficient WIP transaction processing capability, supporting complex material and container types. The efficient traceability function can be used through simple configuration. Suitable for single or group devices, maintaining the integrity of materials, including the complete traceability of sub materials. Label requirements: Design, preview, and print labels through a graphical interface. Dynamically combine the text, graphics, and barcodes of the corresponding materials into labels, complying with the labeling requirements of Section 820 of Chapter 21 of the Federal Regulations; Full traceability provides simple and efficient tracking capabilities, including single or multiple sets of devices and cross process production tracking. At the same time, it can also maintain the integrity of materials, including the complete traceability of sub materials. Users can collect data at any level: batch, sub batch, even the ID number or serial number of the smallest production unit; Device maintenance management and calibration: using Microsoft Outlook ™ Manage device maintenance through a calendar system, which can be based on custom rules or defined based on usage times to schedule maintenance (including parts lists and checklists, calibration dates, and other user-defined data); Advanced reporting, analysis, and business intelligence: system standard functions, including key indicators KPI (such as OEE, PPH, production cycle, yield, and running time). The pre configured data warehouse supports interactive data analysis, advanced data mining, and real-time cost monitoring. Users can modify existing reports and create and publish new reports in real-time; ERP integration: Synchronize MES and EPR to achieve real-time updates of production orders, inventory status, production scheduling, and other operational data. In addition to synchronous mode, it also supports asynchronous synchronous mode, providing a solution for ERP offline. Support equipment management automation centered on real-time monitoring of operational status, and disaster prevention automation centered on safety monitoring; Real time monitoring of plant management systems such as PCW, UPW/DIW, Chill Water, CDA, GN2, PN2, B-GAS, S-GAS, Exhaust, Drain, etc., to achieve process control automation centered on optimal control; High reliability: The system hardware equipment has high reliability and is also equipped with reliable software. The system attaches great importance to complying with IEC design specifications from design, implementation, programming to configuration process; Integration and Scalability: Fully considering the integration requirements of the entire FMCS system with other self-control systems in the factory, the modular modular structure is conducive to the future expansion and maintenance of the system; The human-machine interface is friendly and convenient for operation and management: the graphic display is vivid, visual, and intuitive, and the operation is simple. 4、 Process modeling can provide efficient workflows, manage process changes, reduce product differentiation, accelerate product commercialization, and continuously improve yield. Ensure the flexibility of production, increase output, improve process control, and achieve traceability of the production process. Advanced data management capabilities support real-time decision-making required for rapid changes in production lines. Implement centralized monitoring, remote control, real-time feedback of equipment/system status for process assistance systems, improve efficiency, and save management costs; Timely detection of equipment abnormalities and malfunctions, timely maintenance, improvement of equipment service life, enhancement of production efficiency and safety level;

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