Grape juice production line processing technology:

Raw material selection - cleaning and stem removal - fruit picking - crushing - preheating and enzyme inactivation - belt juicing - concentration - blending - degassing - homogenization - sterilization - filling - finished product. Including raw material pretreatment system, crushing and pulping system, concentration and evaporation system, blending system, homogenization and degassing system, sterilization and filling system.

Ingredients: Fresh grapes.

Finished products: original juice, concentrated juice, fruit juice drinks, etc

Capacity: 10 tons/day -2500 tons/day

Juice extraction rate: about 75% (25% for fruit peel and core)

Solid content of raw materials: 10-12 Brix,

Final concentrated juice concentration: 65~72 Brix

Finished product packaging: sterile large bags/hall packaging/glass bottles/PET bottles

Production volume/packaging form: customized according to customer needs/customer definition

Characteristics of Grape Juice Production Line System:

*The processing capacity ranges from 10 tons/day to 2500 tons/day.

*Adding individual devices can handle fruits with similar features, such as pineapples.

*Utilize a belt juicer to improve juice extraction efficiency and yield.

*The entire production process is controlled by PLC, and all electrical components are imported products, saving labor and greatly reducing operational technical difficulty.

*Low temperature vacuum concentration ensures flavor compounds and nutrients, while greatly saving energy.

*Tube sterilization and aseptic filling ensure the aseptic state of the product.

*Comes with an automatic cleaning system.

*The contact parts of the system materials are all made of 304 stainless steel, which fully meets the requirements of food hygiene and safety.

Design features of grape juice production line:

Considering the actual requirements of the customer's factory and project equipment, the installation and positioning of this production line equipment adopts segmented positioning, modular PLC automatic control, and the layout and routing are designed according to the size and characteristics of the factory, ensuring the rationality of on-site construction and operation, as well as a good on-site working environment; The compact layout of workshop equipment and wide space have been achieved, achieving the economic and aesthetic design effect of modern production workshops;

Each production process considers energy-saving design and the recycling of heat energy, greatly reducing energy consumption and saving more than 35% compared to equipment in the same industry; At the same time, the cleaning water used in the pre-treatment process of the original fruit should be considered for certain recycling; The leather residue and other waste generated during production are directly discharged outside the production workshop through a spiral conveyor system A small amount of abundant steam is collected online without escaping, maintaining an environmentally friendly production environment in the workshop;

In the production process, the entire process design and pipeline connection layout consider the retention of the original natural aromatic components of the product. The cooling and heating processes, as well as material transportation, are completed in a short time and distance, effectively preventing the loss of flavor substances generated by thermal reactions; At the same time, it also reduces the quality damage caused by the oxidation reaction of materials at high temperatures.