The SUN-2000 series multi-channel detector has the characteristics of digitization, intelligence, and high integration. The system integrates an independent 1-256 channel eddy current detection system (optional), which has powerful detection and experimental functions, good stability, high signal-to-noise ratio, and can expand various practical application functions (hardness sorting) (optional). The system is developed and designed using current microcomputer electronic technology, DSP digital processing technology, and FPGA technology. Developed based on the WINDOW system. Based on the system detection platform, it is possible to achieve multi-faceted sharing of detection signals and data, and intelligent processing of data collection, output, analysis, storage, reading, and other functions throughout the process. ◆ With powerful data input/output capabilities, it can connect to most automation systems in the world. According to different application scenarios, there are options for communication bus interfaces such as ISAPCIUSBLAN. New software algorithms, better detection performance and higher signal-to-noise ratio than similar products, continuous software development, and lifelong free software upgrades. The instrument can be equipped with high-precision automation modules, magnetic saturators, marking systems, and alarm systems to achieve automatic eddy current detection. Powerful software features include parameter saving, data storage, report analysis, statistics, and other functions. ◆ It can be equipped with coils of various structures with very low lifting clearance requirements (the selection of probes can be completely determined according to the user's detection requirements), and can flexibly and quickly customize various high-performance and cost-effective detection probes (point type, planar type, internal penetration type, external penetration type, saddle type, rotary scanner, sorting and other probes). The instrument operation is simple, reasonable, and intuitive. ◆ One click quick switching between Chinese and English, and the ability to quickly customize multi language packs. This system can be widely applied in industries such as nuclear power, petrochemicals, metallurgy, university teaching, automation enterprises, automotive parts manufacturing, and various laboratories. |
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◆ Detection channels: 2 (depending on the required model configuration, the number of channels ranges from 1-512); Detection frequency range: 10 Hz~12MHz, continuously adjustable; Multiple independent frequencies are available, and hardness sorting can be done on a single frequency or with 8 frequencies to choose from. The unique tolerance factor setting function allows for 16 additional software frequencies per channel, depending on the model; The system is based on WINDOWS green development and can be upgraded for free; Select communication bus interfaces such as ISAPCIUSBLAN according to different application scenarios; ◆ Gain range: 0.0dB~99.0dB continuously adjustable, step: 0.1dB; adjustable and fast increase/decrease; Gain ratio: (X/Y) 0.1-10.0; Continuously adjustable, fine tuned, and rapidly increasing/decreasing; Signal to noise ratio ≥ 10dB, up to 30dB (depending on detection conditions and standards); Leakage rate: ≤ 0%, misjudgment rate (mistakenly judging qualified products as unqualified products) ≤ 3% (depending on testing conditions and standards); Stability: 16 hours ≤ 2dB; Filter coefficient: 0-30000; Digital filtering: low-pass (0Hz-2000Hz) and high pass (0Hz-2000Hz); Adopting unique "digital filtering" to effectively suppress on-site interference signals, ensuring the accuracy and stability of detection; Phase rotation: continuously adjustable from 0 to 360 °, with fine and quick adjustments; ◆ Probe drive (excitation) level adjustable: 1-16 levels; ◆ Hardware amplification factor: continuously adjustable from 1dB to 32dB, step size: 1dB; Multiple incentive modes: DP/DI; Differential, differential, and various customized probes can be configured. ◆ Abnormal probe alarm function (depending on the model) ◆ Equipped with fast digital balance function; The solid line and blanking display modes are flexible and optional, with blanking display coefficients ranging from 1 to 400; ◆ It has the function of cutting off signals at both ends and effectively controlling blind spots at both ends; The alarm duration can be adjusted: 10ms to 60000ms, with a step of 1ms; Provide accurate and timely feedback signals for defective areas, and perform inkjet marking with adjustable marking positions and lengths. Automatically record and display the number and location of defects (with external support required); ◆ Flexible selection of internal and external clocks, with functions such as delayed marking, fixed length spraying, and delayed alarm output. The spraying accuracy can reach ≤± 10mm (requires external support, depending on the detection speed and requirements); Real time software/hardware output alarm, multiple alarm window modes (circular, square, fan-shaped, customized), supporting three levels of alarm functions: yellow, orange, and red. It has functions such as first level pre alarm, second level alarm, and third level alarm, and can output three independent alarms, spray labels, and selection signals; Multiple display modes: impedance, time base, AB scan, 8-frequency sorting, simulated 3D display (optional depending on model); ◆ Setting of non equal amplitude and asymmetric phase alarm areas, selection of Cartesian and polar coordinate backgrounds; ◆ Extended function for eddy current signal playback, measuring the amplitude, phase, and digital values of defects; ◆ It can store various testing programs and data in large quantities, automatically generate testing reports (including testing quantity, testing personnel, testing parameters, qualified and unqualified numbers, etc.); Support MQTT networking services. ◆ Can achieve 100M remote control (0 signal attenuation) in Datong factory area (requires external support); ◆ Automatic and rapid recognition of irregular disk type detection, setting to shield large signals of workpiece gaps (no external support required, quick recognition and setting, optional software module); The online detection and automatic sorting output function for cutting types such as joint drawing machines and straight seam welded pipes (requires support from drawing and welded pipe units, and can be optionally equipped with software modules); ◆ With a unique time based alarm reference line, it provides a more intuitive display of detection data. ◆ Multiple page theme display settings are optional; ◆ One click switching between Chinese and English operating languages, with the ability to customize multiple languages without the need for additional installation of an operating system ◆ More user-friendly parameter setting permission management and software authorization management. ◆ Working power supply: Power supply: AC 220V/110V; Working temperature: 0 ℃~+45 ℃, storage temperature: -20 ℃~+50 ℃, relative humidity: ≤ 85%; Equipment size and weight: 500 * 500 * 180mm (L * W * H), weight: ≈ 5kg (host does not include cabinet); ◆ Choose or customize more than ten models including small industrial control type, horizontal industrial control type, 5U industrial control type (with display screen), etc. |