Lithium batteries are closely related to our lives and play an indispensable role. For example, our phones, laptops, household appliances, etc. that we never leave our hands on every day. The demand for lithium-ion batteries has also significantly increased in transportation vehicles such as airplanes, hybrid vehicles, and electric vehicles. In the manufacturing process of lithium-ion batteries, there are many things that must be strictly controlled, including dust, metal particles, and moisture.
2、 The impact of moisture on lithium batteries and market status
2.1 What adverse effects does moisture have on lithium-ion batteries?
The main manifestations are small battery capacity, shorter discharge time, increased internal resistance, decreased cycling capacity, battery expansion, etc. Therefore, in the production process of lithium-ion batteries, it is necessary to strictly control the humidity of the environment and the moisture content of the positive and negative electrode materials, separators, and electrolytes.
What is the current status of moisture control methods for lithium-ion batteries?
At present, the most commonly used technical methods for determining moisture content in the market are the heating weight loss method and the Karl Fischer method. Due to the extremely low moisture content of the samples measured in the lithium battery industry, the accuracy of the heating weight loss method moisture analyzer cannot be achieved, and this method is directly excluded.
IIIAnalysis and Methods
3.1 Instruments
AKF-BT2015C Lithium Battery Karl Fischer Moisture Analyzer
3.2 Technical Parameters and Characteristics
technical parameter | |
measuring range | 3ug-99mg (H2O mass) |
Measurement method | Karl Fischer Coulombic titration+Karl Fischer headspace sampler |
Sample heating method | Bottle heating gas injection |
Needle specifications | 0.3mm |
Measurement resolution | 0.1ug (H2O mass) |
Host display screen size | 7 "color touch screen |
Parameter display | Moisture percentage content, moisture percentage ppm, and the volume of consumed cartridge reagents containing water in the sample; |
Determination of repeatability | 99.7% (1000 μ g pure water) |
Sample measurement time | On average, 50 seconds to a few minutes |
Flow range | 0-100ml/min(0.1Mpa) |
data storage | The instrument automatically stores 200 pieces of data |
Printing function | Printing function: dedicated external printer (optional) |
language | Chinese and English optional |
Calibration function | have |
Automatic function | Automatic balancing, automatic background subtraction, automatic calculation and saving of results |
characteristic:
1. Karl Fischer headspace sample bottle heating technology effectively avoids contamination of the heating furnace and reaction cup;
2. The sample bottle connector created by Hegong allows the carrier gas to enter the interior of the sample bottle without piercing the sample bottle spacer, with good sealing and easy disassembly while reducing the use of spacer consumables;
3. With precise flow control design, the consumption of carrier gas is only one tenth of that of similar imported tubular heating furnaces;
4. High power heat dissipation groove design, quickly cooling sample bottles and improving work efficiency;
5.7 "high-resolution color touch screen interface, multi parameter display, intuitive and concise; one click measurement, extremely easy to operate;
6. The anti condensation insulation pipeline is designed without dead volume to ensure that there is no residual moisture in the pipe wall system after evaporation;
7. The heating temperature can reach up to 300 ° C, and the gas flow rate can be freely adjusted from 0-100ml to meet the moisture determination needs of most solid raw materials;
8. Fully automatic constant current polarization detection, no need for manual endpoint setting, high detection accuracy, moisture measurement resolution up to 0.1ug;
9. One click start, simple operation, stable and reliable, low failure, long service life;
3.3 Analysis principle
The sample is loaded into a sealed injection vial specifically designed for a Karl Fischer oven. After being sealed with a headspace bottle connector, it enters the heating tank. The moisture (which may also contain other volatile solvents) in the sample is completely released in the form of vapor. It is then transferred from the headspace bottle to a KF titration cup through a dry carrier gas (such as dry air or nitrogen) via a heating companion tube. The Karl Fischer moisture analyzer is used for detection and displays the measurement data.
3.4 Testing Methods
1. Inject the electrolyte into the electrolytic cell and the cathode chamber of the electrolysis electrode, raise the liquid level to the lower scale line, add a small amount of water, and then electrolyze to equilibrium. 2. Connect the gas source to the Kjeldahl heating furnace, place the dry sample bottle into the heating tank, set the temperature to 250 ℃, adjust the flow rate to 50mL/min, blow the sample bottle and pipeline for possible moisture, and wait for further equilibration. 3. Move the sample bottle to the cooling tank and remove it after cooling. Use an electronic balance to weigh about 0.5-3g of the sample and place it in the sample bottle. Then click on the moisture meter to start measuring, and at the same time, place the sample bottle into the heating tank. 4. Enter the weight of the sample to be weighed and wait for the final measurement result to be displayed after the measurement is completed. |
4Data and Conclusion
Experimental reagent: Coulombic coulometric single Karl Fischer reagent, equivalent to 1.5g/100ml, kfr-c02 | |
Current drift value: 0.3ug/min | |
Environmental temperature: 18 ℃ | Environmental humidity: 51% |
HOGON Karl Fischer Moisture Analyzer Sample Measurement Record
Determination order | Injection volume | Electrolysis value | Measurement results | Analysis duration |
Sample Name | Negative electrode membrane | |||
Sample 1-1 | 0.535g | 1718.4ug | 3212ppm | 12min |
Sample 1-2 | 0.498g | 1627.5ug | 3268ppm | 12min |
Sample 2-1 | 1.054g | 609.2ug | 578ppm | 9min |
Sample 2-2 | 1.218g | 665.0ug | 546ppm | 9min |
Sample Name | Graphite powder | |||
1 | 3.014g | 415.9ug | 138ppm | 6min |
2 | 3.140g | 445.8ug | 142ppm | 6min |
Sample Name | Lithium iron phosphate | |||
1 | 1.603g | 660.4ug | 412ppm | 10min |
2 | 1.428g | 615.5ug | 431ppm | 10min |
5、 Conclusion statement:
Through this experimental method, the moisture content of lithium-ion battery raw materials can be accurately measured, and the accuracy and repeatability of the detection results reach the level of similar imported products. The AKF Coulombic Karl Fischer Moisture Analyzer, combined with the KH-1 Karl Fischer Furnace Headspace Sample Injector, can automatically deduct drift, is easy to operate, and can accurately and reliably measure the moisture content of lithium batteries and raw materials.
This method is also applicable to graphene, lithium iron phosphate, lithium battery raw materials, and electrolytesMoisture detection for iron phosphate, lithium cobalt oxide, lithium manganese oxide, lithium nickel oxide, ternary materials, negative electrode membranes, graphite powder, and other insoluble solid materials.