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100UPGv1 ultra precision non spherical grinding machine tool
Special Disclaimer: The following technical indicators and capabilities can only be understood by a very small number of professional clients. If they
Product details
Special statement: The following technical indicators and technical abilities can only be understood by a very small number of professional clients. If they have exceeded your understanding ability while browsing the website, it is recommended not to blindly think or speak, in order to avoid going astray.
Product description
Characteristics of V1 series new technology
·Professional skills（SB SE levelImpact resistant porous graphite coated air spindle - spindle runout less than 12.5 nanometers across the entire speed range, with a C-axis feedback resolution of 0.01 arc seconds;
·8.4 picometer grating ruler feedback resolution;
·Delta Tau control software - program pre reading ability of 40000 sentences;
·Real time device monitoring and remote operation control can be achieved through the network;
·NanoSMART™-The industry's first touchscreen interface, featuring a plethora of new features, including the ability to run programs with file sizes up to 5GB
Technical Specifications
| host |
description |
| System Configuration |
2-axis, 3-axis, or 4-axis ultra precision CNC non spherical grinding system |
| Spindle processing range |
Diameter 100mm (XZ or XZB grinding), diameter 250mm (single point diamond turning) |
| basic architecture |
Integrated composite polymer granite with built-in cooling tank and excellent thermal stability |
| Seismic isolation device |
Three point optimization of self balancing damping air isolation system |
| computer configuration |
Intel i5 2.4 GHz processor, 64 bit Windows 7 Professional, 16GB memory, 10/100/1000 Ethernet interface, DVD drive and 500GB hard drive, 22 "multi touch display, USB interface |
| control system |
Delta Tau system, embedded 1GHz, Nanotech new touch interface based on Windows 7 |
| Programming resolution |
Linear resolution 0.01 nm/angular resolution 0.0000001 ° |
|
Performance Demonstration(Measure the same component using a laser interferometer or white light interferometer) |
Material - Tungsten Carbide (measured with the same surface shape using the same component to achieve the following accuracy) Surface precision (P-V): ≤ 0.15 μ m -12.7mm caliber, ， A convex spherical surface with a curvature radius of 125mm Surface roughness (Ra): ≤ 5.0 nm |
| spindle |
Standard indicators |
| type |
Radial groove compensation air bearing with center insert plate |
| Spindle constant temperature cooling |
By closed-loop control of the chiller, temperature controlled circulating cooling water is provided, which is cooled through the motor and journal pipe surrounding the air bearing spindle to maintain the repeatability of thermal stability at the spindle and tool center. The chiller is equipped with a built-in PID controller with a control accuracy of ± 0.5 ° F. |
| speed range |
50 to 10000 rpm, bidirectional rotation (liquid cooling is required for speeds above 2000 rpm) |
| Workpiece rotation diameter |
100mm (XZ or XZB grinding), 250mm (single point diamond turning) |
| Bearing capacity (radial) |
85 Kg @ 7bar (185 lbs @ 100psi.) / 102 Kg @ 10bar (225 lbs @ 145psi.) @ 鼻端 |
| Bearing capacity (axial) |
180 Kg @ 7 bar (397 lbs @ 100 psi.) @ Nose |
| Radial rigidity (nose end) |
130 N/um @ 7bar (743,000 lbs/in @ 100psi) |
| Axial rigidity |
438 N/um @ 7bar (2,500,000 lbs/in @ 100psi) |
| drive system |
Brushless DC motor |
| motion accuracy |
Axial: ≤ 12.5 nm Radial: ≤ 12.5 nm |
| C-axis attachments |
description |
| 定位精度 |
± 1.0 arc seconds (compensated) |
| Feedback resolution |
0.01 arc seconds |
| maximum speed |
3,000 rpm |
| motion accuracy |
Axial ≤ 12.5nm (0.5 μ ") and radial ≤ 12.5nm (0.5 μ") |
| Grinding axis |
description |
| type |
Air bearings (if using flushing machining, an additional refrigeration machine needs to be selected) |
| speed range |
5000 to 60000 RMB |
| Axial rigidity (nose end) |
6 5 N/μm |
| Radial rigidity (nose end) |
20 N/μm |
| drive system |
Brushless DC motor |
| Motion accuracy (up to 50000 revolutions per minute) |
Axial: ≤ 50 nm Radial: ≤ 50 nm |
| shafting |
X-axis |
Z-axis |
B-axis (rotary axis, optional) |
| type |
Fully constrained oil static pressure, closed guide rail |
Fully constrained oil static pressure, closed guide rail |
Oil static pressure |
| itinerary |
330mm |
150mm |
360 º (bidirectional) |
| drive system |
Brushless DC linear motor |
Brushless DC linear motor |
Brushless DC linear motor |
| Feedback Type |
Laser ruler |
Laser ruler |
encoder |
| Feedback accuracy |
0.008nm |
0.008nm |
0.002 arc seconds |
| Maximum feed rate |
2000mm/min |
2000mm/min |
50 rpm |
| Straightness/motion accuracy |
0.3 μm |
0.3 μm |
Axial: ≤ 0.1 μ m (4 μ "), Radial: ≤ 0.1 μ m |
| Static pressure oil system |
Temperature controlled oil static pressure system, fully enclosed loop servo control, with accumulator to reduce pulsation |
| Supporting requirements |
compressed air |
power supply |
floor area |
| To optimize the turning results, thermal stability should be controlled within ± 0.5 ° C (± 1.0 ° F) |
7 to 10 bar (100 – 145 psi) 280 liters/min (10 scfm) Filter particles larger than 10 μ m Dry to 10 ° C pressure dew point |
230 VAC; 50 / 60hz; 3 Phase (11kVA) |
1.9m wide x 1.8m long x 1.7m high Weight approximately 4260 Kg (including machine casing and electrical cabinet, but excluding peripheral equipment such as control console) |
| warranty |
The warranty period for all components is one year |
Note: If the above indicators change due to the continuous development of products and technologies, we cannot notify you separately in a timely manner.
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